Advanced LED Panel Quality Inspection Machine Vision System

Product Description

Product Description

The AOI Vision Machine

This equipment is designed for visual quality inspection of products in manufacturing companies. Through automated loading/unloading, turntable support, and industrial machine vision hardware, combined with machine vision software, it enables full inspection of user products on post-production lines. It detects various appearance defects such as missing parts, excess parts, cracks, foreign objects, dimensional anomalies, and character irregularities.

Device Features:

1. Developed with a modular design philosophy, the equipment utilizes highly compatible vision modules, vision programs, automated loading/unloading mechanisms, and enclosures to achieve low-cost manufacturing, high-efficiency production, and rapid delivery.
2. Standardized implementation of feeding, visual inspection, and sorting ensures high-volume, stable, high-speed operation with precise results, significantly reducing manual intervention.
Device Main Applications:
1. Application Fields: Automotive components, 3C accessories, home appliance parts, daily necessities, etc.
2. Product Types: Small-to-medium injection-molded parts, metal components, semiconductor chips.

Device Advantages:

1. The device utilizes a proprietary universal vision inspection platform as its core program, with functionalities drawn from an in-house algorithm library. This library contains over 100 mature, self-developed vision algorithms covering detection, localization, OCR recognition, and more, addressing 90% of market-standard appearance inspection needs. All algorithms undergo years of market validation, standardized customization, stable operation, and precise visual application results.

2. Optional AI deep learning algorithms are available. These algorithms utilize convolution neural networks as a foundation, combining YOLO object detection and semantic segmentation techniques. Through layered collaboration, they simultaneously address three core requirements: rapid positioning, precise classification, and pixel-level segmentation. This enables detection and recognition of multiple complex features on user products, elevating defect identification rates and positioning accuracy to over 95%.

3. Our experienced R&D, mechanical design, and after-sales debugging teams ensure rapid response to user requirements.

Item	SPEC	Remark
Dimensions of eguipment	1750mm*1100mm*1900mm	It needs to be customized according to the actual situation
Weiqht	500-2000kg	It needs to be customized according to the actual situation
Yield rate	99.5%	Process impact excluded (OP, incoming materials etc.)
Escape	≤0.6%	Cracking and defect O%
Overkill	≤15%	Cracking, defects 10%
Failure rate	≤5%
GRR	15%
CRR	15%
Cycle Time	0.2-2s/pcs	1cav
Operating system	Windows 10-based
Detection algorithm	BSYVisionLib

Main Products

Company Profile

In the niche market of mold monitoring systems, our annual sales volume has exceeded 10,000 units. Our sales and service network covers 34 provinces/municipalities/autonomous regions across China, and our business footprint is gradually expanding to overseas countries such as Japan, Spain, Thailand, and India. We have established a branch in Wuxi, Jiangsu Province, adopting a dual-factory operation model in Xiamen and Wuxi. Additionally, we have set up 4 marketing centers in Qingdao (Shandong), Suzhou (Jiangsu), Dongguan (Guangdong), and Binh Duong (Vietnam). With over 100 full-time and cooperative agents, our extensive business network ensures synchronized pre-sales and after-sales support.

Over the years, our products have gained consistent recognition in industries including auto parts, 3C electronics, home appliances, and semiconductor chips. Looking ahead, we will continue to adhere to the strategy of driving sales through R&D, striving to provide high-quality vision solutions for more manufacturing enterprises at home and abroad.

Our Advantages

Company strength: we are built on over 15 years of experience, global scale, and a culture of relentless innovation. We bring together deep industry expertise and cutting-edge technology to deliver exceptional value.

Products Feature: with developed by ourselves software and hardware, our device and machine going competitive price and fast delivery date. 

Dedicated Service, Rapid Response: From the outset of our partnership, you'll be assigned a dedicated Customer Success Manager and technical support team, delivering one-on-one service to ensure every request receives swift and precise attention.

Certifications

Packing & Delivery

We always packed mold monitor in our standard export carton. This will ensure our products delivery to customer well.

FAQ

1.Q: Can I order with you directly,how long is your lead-time?

A:Yes,surely our standard mold monitor can order directly and within 20 sets we can delivery within 7~10 working days.

2. Q: How is the payment terms?

A:we always accept you paid 50% deposit in advance, balance paid before we make delivery.

3.Q: Can you offer the technical training online after I placed the order?

A:Yes. Of course. We have professional and strongly technical team support you all the day.

4. Q: How long warranty for your mold monitor?

A: we promise our mold monitor warranty 1 year. We will provide you the best service after sales.

5. Q:If I can visit your factory directly,how to visit you?

A: Warmly welcome you visit our factory. As our factory is near airport and high railway station, we will pick up you from there.