Stamping Mold Monitor Sheet Metal Forming Error Detection

• Customization: Available
• After-sales Service: Yes
• Warranty: One Year
• Model NO.: BSY-1000
• Type: Mold Monitor
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Color: Blue/Grey
• Shipment: by Air/by Sea
• Application Fields: Automotive Components, 3c Accessories, Home,etc
• Compatible Terminal Equipment: Injection Molding Machines, Stamping Presses, etc
• Device Advantages: Supports Big Data Analytic
• Transport Package: Standard Export Carton
• Specification: BSY-1000-1
• Trademark: BSY
• Origin: China
• HS Code: 9031499000
• Package Size: 43.00cm * 26.00cm * 32.00cm
• Package Gross Weight: 11.000kg

Product Description

Product Description

Third-Generation & Fifth-Generation & Sixth-Generation Mold Monitors(Mold Protection System)

The Mold Monitor utilizes machine vision comparison and detection capabilities to perform real-time calculations on image data, enabling continuous monitoring of equipment operation. Applied to injection molding machines, presses, and die-casting machines, it performs in-mold real-time inspection. Specific detection include: incomplete ejection of molded parts, incomplete retraction of cores/ejector pins/robotic arms, abnormal mold temperatures, misplaced inserts, and material shortages/excesses. This effectively prevents mold damage caused by various in-mold anomalies.

Device Advantages:

1. Combines thermal imaging cameras with specialized algorithms to monitor mold temperature anomalies;

2. Real-time statistical reporting of in-mold monitoring data via mini-program;

3. Combines smart cameras with a custom app for wireless operation and remote monitoring after installation on mobile devices (tablets and phones);

4. Supports big data analytic for terminal production, enabling workshop MES system integration;

5. Powered by AI large models, employing feature capture comparison instead of traditional pixel-based logic for significantly reduced false alarm rates;

6. Front-facing camera configuration with biometric access control for enhanced security and streamlined management.

Equipment performance specification

Configuration name	configuration parameter
screen size	13.3 inches
CPU model	J6412
CPU basic frequency	2.6GHz
memory capacity	4GB
SC	M.2-2280 64GB
operating system	Linux
video card	IntelUHD Graphics for 10th Gen IntelProcessors
rated voltage	DC 12V to 35V (wide voltage)
total weight	1.6 kg
camera	3MP (LAN camera)
camera lens	6 MP (custom)
resolution ratio	1920*1080
frame rate	20
sensor	1/2.8" CCD

Software Functions

	function declaration
Support for the big data network management module	The server can provide the functions of video live broadcast, video playback, data back transmission, data statistics, data report, and setting other early warning information of the device.
Enable SMS notification for device errors	When an alarm exception occurs on the device, the system automatically sends an exception notification to the associated phone number, promptly alerting relevant operators to resolve the issue and improving processing efficiency.
Supports color image display	The camera can support color display output. For the detection of color, it can be directly switched without changing the configuration.
Supports automatic generation of detection areas	For specific product comparisons, the system can automatically generate inspection zones for target areas, significantly improving configuration efficiency.
Supports custom IO modules	Customize communication IO functions according to actual testing requirements.
Innovative detection algorithm	Through the product features, especially the detection of metal parts, the analysis and comparison can be carried out by the special algorithm, which can reduce the false alarm rate.
Light and shade auto compensation	The system can automatically adjust the brightness of the detection area according to the brightness of the environment, so as to reduce the false alarm.
One-click program operation	Novice users can learn independently through the intuitive one-click operation feature, enabling quick mastery without manual training.
motion correction	When the mold opening stroke is deviated, the detection mold surface tracking correction can be performed to prevent false alarm caused by stroke deviation.
Other basic features	Full touch operation, software function expansion, and communication compatibility with all device interfaces (including Chinese, European, German, French, and Japanese standards).

Device Features:

1. Low-cost, non-contact retrofit solution;
2. User-friendly operation with zero learning curve;
3. Significantly reduces mold damage incidents.

Device Main Applications:

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

Main Products

Company Profile

In the niche market of mold monitoring systems, our annual sales volume has exceeded 10,000 units. Our sales and service network covers 34 provinces/municipalities/autonomous regions across China, and our business footprint is gradually expanding to overseas countries such as Japan, Spain, Thailand, and India. We have established a branch in Wuxi, Jiangsu Province, adopting a dual-factory operation model in Xiamen and Wuxi. Additionally, we have set up 4 marketing centers in Qingdao (Shandong), Suzhou (Jiangsu), Dongguan (Guangdong), and Binh Duong (Vietnam). With over 100 full-time and cooperative agents, our extensive business network ensures synchronized pre-sales and after-sales support.

Over the years, our products have gained consistent recognition in industries including auto parts, 3C electronics, home appliances, and semiconductor chips. Looking ahead, we will continue to adhere to the strategy of driving sales through R&D, striving to provide high-quality vision solutions for more manufacturing enterprises at home and abroad.

Our Advantages

Company strength: we are built on over 15 years of experience, global scale, and a culture of relentless innovation. We bring together deep industry expertise and cutting-edge technology to deliver exceptional value.

Products Feature: with developed by ourselves software and hardware, our device and machine going competitive price and fast delivery date. 

Dedicated Service, Rapid Response: From the outset of our partnership, you'll be assigned a dedicated Customer Success Manager and technical support team, delivering one-on-one service to ensure every request receives swift and precise attention.

Packing & Delivery

We always packed mold monitor in our standard export carton. This will ensure our products delivery to customer well.

FAQ

1.Q: Can I order with you directly,how long is your lead-time?

A:Yes,surely our standard mold monitor can order directly and within 20 sets we can delivery within 7~10 working days.

2. Q: How is the payment terms?

A:we always accept you paid 50% deposit in advance, balance paid before we make delivery.

3.Q: Can you offer the technical training online after I placed the order?

A:Yes. Of course. We have professional and strongly technical team support you all the day.

4. Q: How long warranty for your mold monitor?

A: we promise our mold monitor warranty 1 year. We will provide you the best service after sales.

5. Q:If I can visit your factory directly,how to visit you?

A: Warmly welcome you visit our factory. As our factory is near airport and high railway station, we will pick up you from there.